Engine Operational and Support Level Course - Engine Courses
Description
This course is designed for candidates involved in the operational and the support level requiring an understanding of the importance of personal safety, different ways in saving bunker fuel as per NYK requirements, machine shop practice, use of electric and gas welding equipment, basic operation of lathe machine, operation and maintenance of engine room machineries and equipment, how to safely control and manage abnormal situations and using Engine Room Simulator.
Pre-requisites
Trainees should be a graduate of Bachelor of Science in Marine Engineering.
Objective of the Course
At the end of the course the trainees shall be able to:
Loss Prevention and Personal Safety
- Explain the loss prevention measures;
- Enumerate types of personal protective equipment;
- Enumerate vessel’s safety procedures, fire fighting equipment and life saving equipment and safe working practices;
- Understand health and safety requirements;
- Enumerate different injuries and accidents most common on board and its prevention;
Bunkering/SOPEP
- Identify the duties and responsibilities of engine personnel during bunkering operations;
- Enumerate the procedures in preparing for bunkering; and
- State the requirements and importance of SOPEP Manual.
Save Bunker
- Discuss NYK requirements in different applications of saving bunker fuel.
Lathe Machine
- Perform basic lathe machine operation.
Machine Shop Practice
- Enumerate identifiable and non-identifiable hazards in the workplace;
- State under which situation that a particular protective equipment be worn;
- List safety measures in using hand/power tools;
- Demonstrate basic first aid in case of injury;
- Handle hand tools carefully and operate safely power tools in emergency situation; and
- Describe proper housekeeping.
Electric Arc and Gas Welding
- Develop basic electric arc and gas welding;
- Gain knowledge in how to maintain the tools and other components of the welding equipment;
- Understand how to maintain the tools and other components of the welding equipment;
- Understand the possible consequences of unsafe welding.
Pumps
- State the design and function of a pump; and
- Enumerate the types of pumps and its application;
Purifiers
- State the basic principle of separation;
- Enumerate the procedures in obtaining the correct gravity disc for efficient purification;
- Enumerate the procedures in the operation and maintenance of purifiers.
Air Compressors
- State the function of air compressors;
- Enumerate the different types of air compressors;
- Explain the requirements of the starting air system; and
- Know the procedures in maintaining the air compressor.
Boilers
- Enumerate the types of boilers and its application;
- State the boiler plant and accessories and its functions;
- State the procedures in the operation of a boiler; and
- Know the importance of quality of boiler water.
Bilge Separators
- Describe the types of bilge separators; and
- Explain the principle of operation of bilge separators;
Diesel Engine
- Know the diesel engine principle and processes;
- State the importance of an engine’s main data;
- Enumerate the different parts of a diesel engine and the material used;
- Understand the maintenance procedures (PMS) of a diesel engine; and
- Overhaul and evaluate components of diesel engine.
Fuel Injection System
- Describe the operation of Bosch type injection pump;
- Overhaul and evaluate injection pump and parts;
- Enumerate the different test done in an injection valve; and
- Overhaul and evaluate injection valve and parts.
Turbochargers
- State the design and function of turbochargers;
- Enumerate the important daily operation and maintenance;
- State the procedures in cleaning the turbocharger in operation; and
- Perform the most common overhauling procedures.
Outline Contents
· Loss Prevention and Personal Safety
· Bunkering Procedures and SOPEP
· Save Bunker (NYK)
· Basic Lathe Machine
· Electric Arc and Gas Welding
· Lathe Machine
· Machine Shop Practice
· Pumps
· Purifiers
· Air Compressors
· Boiler
· Diesel Engine Principles
· Fuel Injection System
· Turbocharger
Training Equipments
· Model Diesel Engine
· Purifier
· Pumps
· Boiler Water Test Equipment
· Turbochargers
· Miscellaneous Engine Parts
Duration
> 5 days
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